Liebert 1500 Bedienungsanleitung

DC POWER Helios DC System 4000/481500, 3000, 4000 & 6000 ADC Power SystemUserManual

4 Introduction2.3 Control and Distribution Cabinets - Typical ConfigurationsFigure 3 shows the front and side views of typical rectifier and

Introduction 5Cabinets are available in a variety of configurations as listed in the following tables. Note that for a 6000 A system, the cab

6 Specifications3.0 SPECIFICATIONS3.1 FrameworkThe Helios DC System 4000/48 uses cabinet type frameworks. The same cabinet design is used for

Specifications 73.2 Conventional Controller3.2.1 Mechanical Specifications of the Conventional ControllerThe mechanical specifications of the

8 Specifications3.3 Distribution Panels3.3.1 Fuse PanelsMechanical specifications of the fuse panelsThe mechanical specifications of the fuse

Specifications 9Figure 6 Front view of the (16) QFF 0-5 A & (12) ABS 5-30 A fuse panelsThe DC output connections are No. 8-32 studs equip

10 SpecificationsFigure 8 Front view of the (8) TPN 5-30 A fuse panelsThe DC output connections are 0.250-20 studs equipped with two hex nuts

Specifications 11Figure 10 Front view of the (4) CRS200P 150-200 A/(4) CRS200P 150-200 A (w/load shunts) fuse panelsThe DC output connections

12 SpecificationsFigure 12 Front view of the (18) TPS 1-70 A fuse panelCan accept maximum 1/0 AWG cables and requires one-hole lugs for 1/4”

Specifications 13Electrical specifications of the fuse panelsThe electrical specifications of the fuse panels are described in Table 15.3.3.2

14 SpecificationsFigure 13 Front view of the (24) Plug-In 1-100 A circuit breaker panelThe DC output connections vary according to the circui

Specifications 15Figure 14 Front view of the (4) 70-250 A circuit breaker panelThe DC output connections can accommodate two 4/0 cables back

16 SpecificationsFigure 15 Front view of the (2) 400 A circuit breaker panelThe DC output connections can accommodate two 750 MCM cables back

Specifications 17Electrical specifications of the circuit breaker panelsThe electrical specifications of the circuit breaker panels are descr

18 Specifications3.4 Externally Mounted Battery Return BusbarThe battery return busbar is designed to mount on the overhead racking for 6000

Specifications 193.5 Terminating Assemblies (Optional)The optional terminating assembly allows top access connections for up to six loads. Re

20 Specifications3.6 MPS300 and MPA100 Power ShelvesThe MPS300 and MPA100 power shelves are required for the Helios Rectifier 100/48, which i

Specifications 21Figure 20 Front view of the MPA100 power shelf (shown empty)3.6.2 Electrical Specifications of the Power ShelvesEach rectifi

22 SpecificationsElectrical specifications of the Helios Rectifier 100/48The electrical specifications of the Helios Rectifier 100/48 are lis

Specifications 23Figure 22 Front view of the Helios Rectifiers 200I/48 and 200E/48VOLTAMPVOLTCALFSST UPDLYSLSCC/DC01EQLTHSDCLADJEQLADJRFASENF

iTABLE OF CONTENTS1.0 ABOUT THIS DOCUMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.1

24 Specifications3.7.3 Electrical Specifications of the Helios Rectifiers 200I/48 and 200E/48The electrical specifications of the Helios Rect

Specifications 253.8 Helios Monitor 3000/48 (Optional)3.8.1 Mechanical SpecificationsThe mechanical specifications of the Helios Monitor 3000

26 Specifications3.10 AC Junction BoxThe AC junction box is required as an AC connection interface in rectifier cabinets where the Helios Rec

Specifications 273.11.3 Electrical SpecificationsRefer to the individual component’s specifications.Electromagnetic compliance (EMC)The equip

28 Operation4.0 OPERATION4.1 GeneralThis chapter describes the control, adjustment and operational features of the Helios DC System 4000/48.4

Operation 29PotentiometersTwelve potentiometers for the adjustment of alarm and control functions as described in Table 34.Table 33 Transmitt

30 OperationSwitchesFour switches for the control of functions as described in Table 35.DIP switchesThree DIP switch modules for the setting

Operation 31Figure 28 Equalize voltage and duration settingsFusesThirty-four fuses for circuit protection as described in Table 37. Except fo

32 Operation4.2.2 Rear PanelThe rear panel of the Conventional Controller is provided with the connection interface features shown in Figure

Operation 33Figure 30 Wiring diagram and pin assignment of terminal blocks TB1 to TB4v1234567891011121314151617181920123456789101112131415161

ii 3.11 Overall Power System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263.11.1 Standards . .

34 OperationFigure 31 Wiring diagram and pin assignment of terminal blocks TB5 and TB6, and connectors P1 to P26ConnectorsTwenty-six connecto

Operation 354.4 RectifiersThe rectifiers provide isolated, filtered and regulated DC power, from either a single-phase AC source (Helios Rect

36 Operation4.8 Helios Monitor 3000/48 (Optional)The Helios Monitor 3000/48 is a microprocessor-based unit used to monitor and record power s

Maintenance 375.0 MAINTENANCE5.1 GeneralThe following is a list of general preventive maintenance procedures which should be performed period

38 MaintenanceAir filter replacementIn dusty environments, the use of an air filter is strongly recommended. When used, it should be replaced

Maintenance 395.2 TroubleshootingTable 39 provides a list of the problems that may occur on the Helios DC System 4000/48, along with their po

40 Maintenance5.3 Addition / Replacement Procedures5.3.1 Addition or Replacement of a Rectifier Add a rectifier as described in the following

Maintenance 41Adding a Helios Rectifier 100/481. Remove the rectifier blank panel and store it for future use.Note: Should a rectifier be rem

42 Maintenanceend of the rectifier AC cord into the corresponding female receptacle behind the junction box. For the specific AC cable routin

Maintenance 43Figure 33 AC connections in the female receptacle for a Helios Rectifier 200I/48 or a Helios Rectifier 200E/48Figure 34 AC conn

iiiFIGURESFigure 1 Front view of a typical bottom fed 4000 A Helios DC System 4000/48 power system . . . . . . . 2Figure 2 Front view of a

44 MaintenanceFigure 35 AC cable routing for the Helios Rectifiers 200E/48 in a top fed systemFigure 36 AC cable routing for the Helios Recti

Maintenance 455.3.2 Replacing a RectifierReplace a rectifier as described below for a Helios Rectifier 100/48 or as in Replacing a Helios Rec

46 MaintenanceReplacing a Helios Rectifier 200I/48 or 200E/481. Notify the alarm center of incoming alarms during this procedure.2. Turn OFF

Maintenance 475.3.3 Adding or Replacing a Battery StringFor replacements, proceed from Step 1 below. For new installations, go to Step 5 of t

48 Maintenance5.3.4 Replacement of a Distribution Fuse Block or Circuit BreakerReplace a distribution fuse block as described below.1. Notify

Reference Documents 496.0 REFERENCE DOCUMENTSManual No. DescriptionSL-60040 600 A and 1200 A Battery Disconnect UnitSL-60014 TCM48 temperatur

50 List of Terms7.0 LIST OF TERMSAampereABSalarm battery supplyABSFalarm battery supply fuseAC or acalternating currentACOalarm cut-offADAsse

List of Terms 51HVSDhigh voltage shutdownHVSDAhigh voltage shutdown alarmHVSDRhigh voltage shutdown resetin.inchin.-lbinch-poundISinterconnec

52 List of Terms

Revised: June 1999Helios DC System 4000/481500, 3000, 4000 & 6000 ADC Power SystemTechnical SupportThe Company Behind The ProductsWith more than 5

iv TABLESTable 1 Rectifier cabinets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About This Document 11.0 ABOUT THIS DOCUMENT1.1 Purpose of This DocumentThis document provides all the necessary information to operate and m

2 Introduction2.0 INTRODUCTION2.1 DescriptionThe Helios DC System 4000/48 is a positive ground, -48 V DC nominal power system consisting of o

Introduction 3Figure 2 Front view of a typical 6000 A Helios DC System 4000/48 power systemCables are used for inter-cabinet connections (150